Production sites

Trzcianka

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1 - Eastern Technic Center

A showroom of 2,400m² to welcome customers and exhibit the range of JOSKIN products joskin youtube
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2 - Storage

  • Storage of parts of all types for the assembly lines
  • Fully computer controlled in order to reduce errors and trace the components
  • 2 KARDEX vertical carousels for small components
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3 - Folding press

  • Bending of steel sheets and other machine components
  • Precision and regularity guaranteed by the digital controls
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4 - Welding robots and manual welding

  • Automation
  • Exact jigs, precise programming and components
  • Automatic correction of the unevennesses before welding
  • Identical components
  • Welding of small components for the whole JOSKIN group
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5 - Welding and balancing of the beaters

  • Automated welding of the muck spreader beaters
  • Balancing machine in order to reduce vibrations when working
  • Manual adjustment and welding for an optimal balancing
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6 - Bending of tank sections and welding of the tanks

  • Digital control bending machine to bend tank sections with a diameter up to 2.50m
  • The tank sections are hand welded before their complete assembly
  • They are then assembled and welded
  • They are continuously welded by a purpose-made robot
  • Tank accessories are hand welded (rear buttresses, indicators, supports,...)
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7 - Galvanization

  • 2010: creation of a JOSKIN galvanizing plant.
  • Parts are hanged on large frames and moved by a travelling crane
  • They then go through an hermetic area with 13 baths for their pre-treatment
    Stages: removal of grease marks - rinsing - scraping - rinsing - dezincification - fluxing (anti-oxydant protective coat)
  • Zinc bath: parts are plunged into molten zinc (450°C) at an angle and speed depending of the type of part. The immersion time varies between 3 and 15 minutes
  • The parts are then dried and stored before their collection
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8 - Painting

  • Separate treatment of the components for an optimal quality and protection of the steel
  • Shot-blasting of the components
  • Primer Ester Epoxy (2K)
  • Finishing lacquer (2K) (total 100 µ)
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9 - Assembly and finishing of tankers

  • Assembly of the accessories (suction arm, suction valves,...) and of the running gear according to the equipment
  • Assembly of the equipment on the tank (running gear, pumps, tank accessories,...)
  • Finishing and complete testing of every machine before delivery
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10 - Assembly of tipping trailers with drop sides

  • Assembly of the equipment (brakes, turntables, drawbar,...) on the running gear
  • Assembly of the side panels and other accessories of the tipping trailers bodies
  • Finishing and complete testing of every machine before delivery
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11 - Assembly of Siroko, Tornado3 and Ferti-CAP muck spreaders

  • Assembly of the spreading unit: transmission boxes, beaters, bolted moving floor
  • Assembly of all components on the speader bodies according to the vehicle equipment
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12 - Assembly of Silo-SPACE silage trailers

Fitting the components of the vehicle (hydraulic engine, moving floor, side walls, extensions,...) on the chassis
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13 - Assembly and finishing or rear implements

  • Complete assembly of the rear implements (meadow and arable injectors) and of their components (rams, discs, skids, hydraulic/mechanical pincers,...)
  • Test of the rear implements
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14 - Assembly of livestock trailers

  • Fitting the elements of the Betimax R and RDS livestock trailers: axles, braking system, “reclining” suspension, fences, doors, etc.
  • Application of the 3-component anti-slip resin on the floor
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15 - Logistics

  • Trucks are loaded inside for more efficiency and safety
  • JOSKIN has its own fleet of approx. 30 semi-trailer trucks
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