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Equipment available

Slurry Spreader Range - X-TREM2

pumping systems


Vacuum

Advantages

Price/efficiency ratio
Limited wear (no slurry in the pump)
Low maintenance costs
User-friendly system

Disadvantages

Limited pressure (max. 1 bar)
Pumping depth limited to +/- 3,5 m (depth of the pit)

Principle

Vacuum Pumping System
The vacuum system creates an atmospheric pressure difference in order to fill or empty the tanker. By creating a vacuum (depression) in the tank, slurry can be sucked. When spreading, the principle is reverse: the tank is pressurized by the pump, which allows to expel the slurry.

_Spreading
_Suction/filling
_Air intake in spreading phase
_Air intake in suction phase
_Towards spreading implements

Which pump capacity?

An appropriate capacity is used to create the vacuum before starting to fill the tank or to pressurize it during the spreading phase. The pump then "merely" has to keep this vacuum or pressure.
Choosing a too big pump means wasting the tractor traction power, with a risk of premature wear. The effective vacuum rate is always the same, whatever the chosen type of pump may be.
Once the capacity of the pump is selected, it is possible to choose a given type of greasing and cooling system.

Direct connection or speed-increasing gearbox?

The 1,000 rpm version is also more interesting because, in combination with the tractor P.T.O. rpm selector, it allows to adjust the pump capacity to the required spreading flow. Furthermore, the pump that is driven at a lower rpm will spare the engine, which is therefore beneficial to the traction capacity of the whole carriage.

Direct connection

Speed-increasing gearbox

Cooling

Next to the air flow through the pump, most vacuum pumps are also fitted with vanes acting as a conduction cooling system. However, for a more efficient cooling, it is possible to choose the "Ballast Port" system, which is a low-cost solution.

Ballast Port system

This system is used to cool the pump by injecting fresh air in its housing and to constantly work at 60% vacuum. It is mounted on the PNR 155.

Principle when filling

1. Pump capacity
2. Time to "create a vacuum"
3. Keeping a vacuum
4. Suction
5. Filling process

1. Vacuum pump
2. Pump exhaust
3. Pressure relief valve
4. Purger - syphon
5. Pressure gauge (checking underpressure)
6. Tank valve (anti-spill)
7. Air depression
8. Suction valve
9. Filling pipe
10. Atmospheric pressure
11. Slurry under atmospheric pressure in the pit

Principle when spreading

1. Pump capacity
2. Time to set the tank under pressure
3. Keeping compression rate
4. Spreading
5. Duration of the spreading process

1. Vacuum pump
2. Pump intake
3. Pressure relief valve
4. Purger - syphon
5. Pressure gauge (checking overpressure)
6. Tank valve (anti-spill)
7. Compressed air
8. Slurry under pressure
9. Scatterer
10. Spreading layer

Vacuum pumps WITH lubrication

Vane

• Pump system with mobile vanes
• Driven by eccentric rotor
• Deflecting valve to direct the air flow in order to suck or spread.
• Necessary and forced lubrication (drop by drop) on every pymp delivered by JOSKIN

JOSKIN mainly installs pumps with mobile vanes driven by an eccentric rotor that always turns in the same direction: the air flow is directed by a deflecting valve in order to spread or suck slurry.

All normal vacuum pumps create the same ''vacuum''; only the air flow capacity of the pump matters.

The range of vacuum pumps with vanes proposed by JOSKIN goes from 4,000 to 15,500l/min. The main models are Battioni & Pagani MEC and JUROP PN and PNR.

All vane pumps delivered by JOSKIN are at least fitted with a forced lubrication system (drop by drop), which greases the pump both during the suction and spreading phase.

Vacuumoil

The JOSKIN Vacuumoil was especially developed to lubricate the pump vanes. A can is provided with each delivered vehicle.

MEC 4000 MEC 5000 MEC 6500 MEC 8000 PN 106 PN 155 PN 130 PN 155 PNR 155
Number of rpm 540 M / 1.000 D 540 M / 1.000 D 540 M / 1.000 D 540 M / 1.000 D 540 M / 1.000 D 1.000 D 540 M / 1.000 D / 1.000 M 1.000 M 1.000 M
Flow at atmospheric pressure (l/min) 4.350 6.150 7.000 8.100 11.000 15.500 13.000 15.500 15.500
Air flow at 60% vacuum (l/min) 4.000 5.000 6.500 8.000 10.000 13.850 11.400 13.850 13.850
Automatic lubrication / / option option Standard Standard Standard Standard Standard
JOSKIN pressure relief valve (Ø 150 mm) option option option option option Standard Standard Standard Standard
Syphon (l) 30 30 30 30 30 60 60 60 60
Ø hoses (mm) 60 60 80 80 80 100 100 100 100
Cooling Traditional Traditional Traditional Traditional Traditional Traditional Traditional Traditional Air injection

Vacuum pumps WITHOUT lubrication

Lobe rotors

• Vacuum model with high capacity
• Two volumetric rotors with lobes instead of vanes
• Depression in the tank through the rotation of the lobes
• No lubrication since there is no contact between the mobile parts
• No wear nor polluant emissions

Air injection

The Jurop DL pumps are vacuum models with high capacity (from 17,600 to 25,000 l air/min) that are especially used in the industrial sector, and particularly on hydrocleaners.

They work with two "volumetric" lobe rotors instead of vanes. The rotation then creates a depression inside the tank, which allows to suck slurry.

As there is no contact between the moving parts, the pump can work without being lubricated. It is cooled by air injection.

The advantage of this type of pump is the high capacity and the limited dimensions. Moreover, the Jurop DL is not subject to wear or pollutant emissions.

It is standard fitted with silencers on the filling and exhaust pipe.

Three models are available: Jurop DL 180 (17,600 l air/min), Jurop DL 220 (21,600 l air/min) and Jurop DL 250 (25,000 l air/min).

JOSKIN fits its DL pumps with a temperature alarm and filters, whose advantage is to suck so much purified air as possible in order to avoid foreign bodies.

DL 180 DL 220 DL 250
Number of rpm 1.000 M
Flow at atmospheric pressure (l/min) 17.600 21.600 25.000
Air flow at 60% vacuum (l/min) 10.900 10.550 16.383
Automatic lubrication n.a.
Pressure relief valve (Ø 150 mm) Standard
Syphon (l) 60
Ø hoses (mm) 100
Cooling Air injection
Accessories for vacuum pump

Protected pump

The pump is protected against the well-known "slurry-hammer" (slurry flowing into the pump) thanks to an anti-spill valve combined to a self-cleaning syphon. The compression circuit also includes two safety valves: one on the pump, one on the tank. Since the pump is the heart of your spreader, it is worth this attention.

Tank pressure relief valve

All JOSKIN tankers with a vacuum pump are fitted with a tank overpressure security.

Ball security (anti-spill valve)

Based on a float system, the ball security prevents slurry from flowing in the same pipe as the air. Once the tank is full, the ball blocks the tube.

Self-cleaning syphon

The syphon (of 30 or 60 l according to the pump capacity) is an extra safety between the tank and the pump. The inner pipe is designed in such a way that the syphon empties automatically when the air is expelled.

Ecopump

This ecological and economical system allows to collect used oils coming out of the pump, to highly reduce the noise level of the pump and to suck at the top of the tank in order to avoid dust in the slurry and to increase the lifespan of the pump.

Eco-purifier

Available with a capacity of 30 or 60 l, the Eco-Purifier is a combination of an Ecopump and a syphon but it keeps both their properties and advantages. It ensures a significant space-saving.

Pressure relief valve (Ø 150 mm)

The high-capacity pressure relief valve (Ø 150 mm) allows to quickly evacuate the air and prevent the pump from prematurely overheating. Thanks to this option, it is also possible to adjust the spreading flow by acting on the pressure in the tank.

Pump change-over

Tankers with a vacuum pump are fitted with a mechanical pump change-over. A hydraulic control is available depending on the models. It is an essential option to use a filling device like an arm, a dorsal boom, etc. The change of pump can be done without leaving the tractor in order to anticipate the filling or spreading phase.

Pneumatic counter

By means of a membrane that adds each depression in the tank, the pneumatic counter, which is mounted on the syphon, accounts for the number of spread tankers.

Mixing slurry in the tank

Hydraulic mixer

This device is a true mixer. It can be used both during transport and spreading. The built-in hydraulic motor drives vanes of 60 mm for a working diameter of 480 mm on an axis that rests on its whole length on an ertalon bearing.

Air mixer

This device, which can only be used when spreading, injects air at the bottom of the tank through a pipe. with holes over its whole length. Each of them is protected by a rubber piece in order to prevent slurry to flow into them.

Volumetric lobe pump

Advantages

• Higher speed when filling/emptying (according to pump flow)
• Possibility to suck thicker slurry than with VACUUM pumps
• Compatibility with very long pipes (filling or spreading implement)
• Possibility to pump up to 3.5 m deep
• Standard equipment for mixing
• Perfectly linear flow
• Pressure at the exit above 1 bar for a good distribution on high working width

General points

This system makes use of two rotors with lobes. As they turn, they create a vacuum on the suction side, which is determined by the rotation direction, which allows to attract the slurry into the pump housing. Then, the slurry is driven by the lobes, goes along the rotor wall and is spread.

These pumps do not take much place although they have a relatively high capacity. Their sucking principle ensures them a maximum stability and eliminates almost all vibrations. Furthermore, they are all standard fitted with an automatic stop system and wear rings.

_Spreading
_Suction/filling
_Air intake in spreading phase
_Air intake in suction phase
_Towards spreading implements

Strengths

All VOGELSANG lobe pumps proposed by JOSKIN are also fitted with HiFlo® lobes ensuring a perfectly linear flow. In this way, they do not undergo vibrations and increase the lifespan of the drives and couplings. This unique geometry limits cavitation and allows higher rotation speeds, and therefore higher flows for the same pump size. Turbulences at the inlet are significantly reduced, just like wear to the lobes.

Rotary lobes
Vogelsang VX186-260 VX186-368QD
Pump rpm 600 rpm 600 rpm
P.T.O.-shaft rpm 1.000 rpm 1.000 rpm
Suction flow 6.036 l 8.544 l
Börger FL1036 EL1550
Pump rpm 600 rpm 600 rpm
P.T.O.-shaft rpm 1.000 rpm 1.000 rpm
Suction flow 6.000 l 9.000 l

Dynamic injection

Vogelsang's particularity

Vogelsang pumps are fitted with a very efficient and dynamic injection system allowing to directly inject the foreign bodies into the pump housing, in order to avoid repeated shocks with the most sensitive parts of the lobes. The watertightness of the pump is in this way further improved.

Radial housing protection plates

Borger's particularity

All Börger pumps proposed by JOSKIN are fitted with the MIP technology (Maintenance in Place), which allows to immediately maintain and replace any parts in direct contact with the liquid. These operations can be carried out thanks to the pump wall with quick closing system providing an access to the inner side of the pump without having to demount the pipes and the driving system. Maintenance becomes then very easy and comfortable. Furthermore, JOSKIN standard adds radial housing protections to these pomps, as advised by the manufacturer Börger.

An appropriate position of the pump

Central location of the pump (Volumetra)

On the VOLUMETRA model, the lobe pump is located inside the drawbar. It will still be possible to reach it at the back of the drawbar for an easy maintenance.

Pump mounted on the side (QUADRA, X-Trem, Euroliner, Q-Bigliner)

• Pre-tank
• Pump and chopper on the left-hand side
• Jumbo left/right and articulated arm on the right-hand side

In this case, the pump is easier to maintain since it is located on the side and can be directly reached.